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Aiesse Environment

Success case

Ceilândia Mechanical Biological Treatment (MBT) Unit, Federal District, Brazil

Case submitted by Aiesse Ambiental to the Sustainable Business COP 30 (SB COP) and recognized as an innovative and scalable solution.

Aerial view of the mechanical biological treatment plant, surrounded by neighborhoods and vegetation · Enlarge photo
Photo: J Helicóptero

Impact

Positive environmental impact

Landfill diversion

44%

of the 650 t/day of unsorted waste received is diverted from landfill

Annual emissions reduction (year 10)

34,800

tCO2e

annual emissions reduction, for year 10

Production of certified organic compost

48,000

tonnes/year

of certified organic compost

SB COP

Recognition by the Sustainable Business COP 30

CNI — Confederação Nacional da IndústriaSustainable Business COP30

The Sustainable Business COP 30 (SB COP) is a major global initiative led by the Brazilian National Confederation of Industry (CNI) to promote the engagement of the business sector in combating climate change and accelerating the transition to a low-carbon economy.

The case submitted to the Sustainable Business COP 30 (SB COP) by Aiesse Ambiental was recognized as an innovative, scalable solution that generates social, environmental and economic results aligned with the Paris Agreement, an international treaty that aims to limit global warming to less than 2 °C compared to pre-industrial levels.

Challenge

Household waste collected mixed

The case shows, in practice, that recyclable materials and the organic fraction can be recovered even when everything is collected mixed together (= unsorted waste) in a single “garbage bag”, the usual practice in countries like Brazil, where public participation in door-to-door selective collection programs is still very low.

Since people do not separate the different fractions (recyclables, organics and rejects) at home, the unsorted waste collected must be sent to industrial Mechanical Treatment units, where it is separated into the three major fractions.

Process

How the MBT plant works

It is a viable and sustainable technology that has been operating at full scale for more than 10 (ten) years, proving its complete viability in Brazil; it complies with existing environmental legislation and technical standards and follows the guidelines set by the resolutions of Brazil’s National Water and Sanitation Agency (ANA).

To understand the plant, follow the five steps: from the aerial view to videos of the operation.

  1. Aerial view of the plant

    Aerial view of the mechanical biological treatment plant, surrounded by neighborhoods and vegetation · Enlarge photo
    Photo: J Helicóptero
  2. Process diagram

    Flowchart · Technological alternatives

    1. MSW Unsorted household waste, door-to-door collection
    2. scale
    3. Cooperative members manually sort recyclables on the conveyorBag opener and screens in a mechanical treatment unitMechanical Treatment bag opener, rotary screens, conveyors for manual sorting
      • Recyclable Waste
        • Cooperatives, sale to industries
      • Organic Waste
        • Open-air aerobic composting pilesBiological Treatment Aerobic Composting
        • or Bioenergy sanitary landfill
          • Electricity generation
          • or Biofuel (Biomethane)
      • Rejects
        • Bioenergy sanitary landfill (the same landfill as in the organics branch)
          • Electricity generation
          • or Biofuel (Biomethane)
        • or Energy from Waste (EfW)
        • or RDF - Cement plants
  3. Mechanical treatment: the stages

    1. Bag opener and screens in a mechanical treatment unit · Enlarge photo
      Mechanical treatment - Stage 1

      Bag opener and screens

      Garbage bags are opened mechanically (bag opener) and the waste is screened.

    2. Manual sorting of recyclables by cooperative members
      Mechanical treatment - Stage 2

      Manual sorting

      After screening, the recyclable fraction is directed to manual sorting carried out by members of the cooperatives.

    3. Social inclusion of cooperatives

      Manual sorting of recyclables is carried out by members of recycling cooperatives, who are part of the industrial process.

      That is why it is essential that, whenever possible, waste treatment industries are located within the urban area and involve waste picker cooperatives in the industrial process, which ensures greater safety and productivity in sorting and helps solve one of the biggest problems still facing Brazil: social inequality.

    Depending on the project, manual sorting can be complemented by automated sorting technology using optical readers, which makes material separation more efficient.

  4. Biological treatment: composting piles in the yard and the final product

    1. Open-air aerobic composting piles · Enlarge photo
      Biological treatment

      Aerobic composting

      The organic fraction is sent to the composting yard.

    2. A wheel loader moves certified organic compost in the plant yard · Enlarge photo
      Final product

      Certified organic compost

      The quality of the compost produced is certified through periodic tests by independent laboratories.

    3. Organic compost for agriculture

      This case was implemented in Ceilândia, Federal District, near a region with strong demand for organic compost as an input to increase agricultural production.

      Aiesse Ambiental therefore prioritized the Biological Treatment (BT) of the organic fraction through industrial-scale aerobic composting, a biological process that speeds up the decomposition of organic matter and prevents unpleasant odors for the neighborhood.

      The process is monitored by technological controls that ensure the quality of the organic compost produced, which is certified through periodic tests carried out by independent laboratories.

  5. Videos of the operation

    The videos below show details of the operation of the industrial MBT unit whose case Aiesse Ambiental submitted to the SB COP.

    • Ceilândia waste sorting plant is one of the largest in Brazil (English subtitles)

      Watch on YouTube
    • Benefits achieved in the operation of the Ceilândia Mechanical Biological Treatment (MBT) Unit (in Portuguese)

      Watch on YouTube

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